Development Quality - Automotive

• PFD-PFMEA-Control Plan update for new and old projects at a decided frequency.
• Checking fixture identification with CFT and adding required features for effective checking.
• Detection and Prevention poka-yoke addition in process for new projects for defect free parts production
• Poka-yoke validation sample [Red rabbit] implementation and validation
• GD&T Review along with Metrology and Engineering team
• Trial taking of New Fixture, Gauges & Poka-yoke. Preparing trial reports
• Layout inspection arrangements of Trial parts, PIST and SPC with Metrology. Report sharing with stakeholders.
• Appearance Approval Report [AAR] and sample preparation along with engineering and production team & signoff with customer, Sample preserve as per guideline in the sample room.
• Packaging trial for warpage and damage in handling and in storage. Report preparation.
• WorkStation Standardisation [WSS] for new product, Related documents on the workstations like FPA, SOP, WI, Part variant Matrix, Quality Feature Standard, Defect gallery etc.
• FTR, PTR with customers & note down the observations in tracker.
• Analysis of Problems, update the defect tracker with inputs from related stakeholders as per frequency.
• PPAP document preparation, review and submit to customer along with Engineering.
• Attending Quality Circles and implementing Kaizens.

• Educational Qualification: Diploma/ B. Tech
• Relavent Work experience: Minimum 05 Years in Development Qualty. Experience with FORD, Toyoya is preferable
• Functional Know - How: Quality, Production, Development or Engineering
• Technical Competencies:
• Experience in Development Quality, Customer Quality.
• APQP, PPAP, Chage Management, Process flow, PFMEA, Control Plan, SOP, Work instruction, Production trial, Fitment trial, 8D, Why-Why, 7QC tools, Cause & Effect, DOE, Audit, Data analysis.
• Knowledge of Plastic injection moulding, Ultrasonic welding, Assembly process, Paint etc.

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